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Sourcing & Category ManagementIn review

Should-cost analysis

Should cost modelling · Clean-sheet costing

Should-cost analysis estimates what a product or service ought to cost from its underlying materials, labour, process, overhead and margin, rather than accepting a supplier's quoted price as the starting point.

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Simply put

What it means in ordinary work

It builds a cost estimate from the ground up. The result is a negotiation and design tool, not a claim that the supplier's accounts are wrong.

Why it matters

A cost model exposes which assumptions move the price and where design or process changes could create value. It supports more informed negotiation than comparisons with historical quotes alone.

A hypothetical in practice

A hypothetical packaging buyer models board, printing, tooling, transport and expected margin for a standard carton. The model suggests that reducing print colours and consolidating order sizes could lower the total cost without squeezing supplier margin.

Hypothetical scenario, not a named organisation or real transaction.

Common pitfalls

  • A detailed model can look more precise than the data allows. Show ranges, assumptions and confidence rather than one authoritative number.

  • Using a should-cost estimate as an accusation damages the relationship. Use it to ask better questions and test cost drivers.

Regional lens

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As-of date for date-sensitive regional content: 5 November 2026. Read the review policy.